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A square slice of baked Italian Sausage Rigatoni Bake being lifted, showing melted, browned cheese and rigatoni pasta.

Italian Sausage Rigatoni Bake

This recipe creates a hearty, comforting baked rigatoni featuring spicy Italian sausage, fire-roasted tomatoes, and three types of cheese. It is suitable for family meals.
Prep Time 15 minutes
Cook Time 30 minutes
Simmer Time 5 minutes
Total Time 50 minutes
Servings: 8 people
Course: Baked Pasta, Dinner
Cuisine: Italian

Ingredients
  

Pasta
Sauce and Sausage
Cheese and Seasoning
For Serving (Optional)

Equipment

  • Large pot
  • Large skillet
  • 9x13 baking dish
  • Foil

Method
 

  1. Season a large pot of water generously and bring it to a boil. Add the rigatoni and cook, stirring sometimes, until the pasta is 2-3 minutes under al dente. Drain the pasta and set it aside. Do not rinse the pasta.
  2. Add the olive oil to a large skillet over medium-high heat. When the oil is hot, add the bell pepper and onion, seasoning with 1 teaspoon kosher salt. Cook, stirring occasionally, until softened and fragrant, 4-5 minutes. Add the sausage to the skillet. Let it brown for 2-3 minutes, then use a wooden spoon to break it apart into fine crumbles. Continue to cook and crumble until the sausage is browned and rendered, 2-3 minutes more. Stir to combine with the softened vegetables.
  3. Push the sausage and vegetables to the side of the skillet. Add the garlic, Italian seasoning, fennel seeds, and crushed red pepper flakes (if using) to the empty part of the skillet so they touch the hot surface. Cook until just fragrant, about 30 seconds to 1 minute.
  4. Stir the tomato paste into the skillet, coating the sausage and vegetables. Cook for 2-3 minutes until deep red. Slowly pour in the white wine, using a wooden spoon to scrape up any browned bits from the bottom of the pan. When the wine is almost cooked off, add the crushed tomatoes, diced tomatoes (with their juices), spinach, and 1/2 cup grated parmesan cheese. Stir to combine and wilt the spinach. Bring the mixture to a simmer, then reduce the heat to medium-low. Let the sauce simmer for 5 minutes, stirring occasionally, to thicken slightly and build flavor. Taste and adjust seasoning, then remove the skillet from the heat.
  5. Preheat the oven to 400 degrees F. Position a rack in the upper third of the oven. Lightly spray a large piece of foil and a 9x13 pan with nonstick cooking spray, and set them aside. Add the rigatoni to the prepared tomato sauce, tossing well to coat all the pasta. Transfer half of the pasta and sauce to the prepared baking dish. Dot half of the ricotta over the surface of the pasta, then sprinkle half of the shredded mozzarella cheese over the top. Repeat this layer: pasta and sauce, ricotta, mozzarella. Finish by sprinkling the remaining 1/2 cup grated parmesan over the top.
  6. Place the baking dish on top of a baking sheet, then cover it with the prepared foil. Transfer the pan to the oven and bake for 25 minutes, until the baked rigatoni is bubbling and the cheese is melted. Carefully remove the foil and turn the oven’s broiler on high. Broil the baked rigatoni for about 5 minutes, watching closely to prevent burning, until it is as bubbly and golden brown as you want it.
  7. Carefully remove the baked rigatoni from the oven. Allow it to cool slightly, then serve topped with extra grated parmesan or finely chopped fresh herbs as you like.

Notes

Mezzi rigatoni is slightly shorter than standard rigatoni, which works well for baked dishes because it creates balanced bites. You can use full-sized rigatoni or substitute with ziti, fusilli, or medium shells.
Use full-fat pork sausage for the best flavor. If you use leaner ground turkey sausage or meatless crumbles, add an extra tablespoon of olive oil to replace the richness of the pork sausage.
You can prepare ingredients ahead of time: dice the bell pepper and onion up to 5 days in advance. For a bigger time saver, assemble the entire baked rigatoni (Steps 1-5), cover it, and refrigerate for up to 4 days. When ready to cook, add 5-10 minutes to the initial covered baking time.
Store leftovers in an airtight container in the refrigerator for up to 4 days and reheat in the microwave. This dish freezes well for up to 3 months. Thaw frozen pasta in the refrigerator overnight or use room temperature water to speed up thawing, then reheat in the microwave.

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